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On Which Production Lines Are Rotary Conveyor Systems Used?
Rotary conveyor systems are one of the key automation solutions used to direct the flow of products on production lines, make more efficient use of production space and ensure a seamless transition between different machines. Offering significant advantages particularly in facilities with space constraints, on production lines where products need to change direction, and in packaging processes, these systems are among the indispensable pieces of equipment in modern factories. As Arpack Makine, drawing on our expertise as a manufacturer, we offer integrated production solutions tailored to various sectors through our range of rotary conveyor systems, automatic feeding systems and flow-pack packaging machines.
What is a Rotary Conveyor System?
A rotary conveyor system is a conveyor solution that enables products to change direction at specific angles along the production line. Products travelling along a straight line can be transferred to a new line at angles of 30°, 45°, 90°, 180° or other angles as required.
These systems are also known by names such as ‘curved conveyor systems’, ‘curve conveyor systems’, ‘90-degree turning conveyor’ or ‘turning conveyor belt system’.
Rotary conveyors not only transport products, but also optimise the layout of the production line, thereby improving space utilisation and ensuring that different production stations operate in an integrated manner.
How Do Rotary Conveyor Systems Work?
In rotary conveyor systems, products move along a specially designed curved belt or chain mechanism. The belt speed is synchronised with the inlet and outlet conveyors to ensure that the products maintain their balance whilst changing direction.
The system generally consists of the following components:
- Curved conveyor belt or chain
- Drive motor
- Carrier chassis
- Bearings and steering mechanisms
- Sensor and automation system
- PLC-based control unit
Thanks to this system, products are transferred to the next station on the production line without stopping, tipping over or being damaged.
Why Are Rotary Conveyor Systems Preferred?
In modern production facilities, every square metre is of great importance. Rotary conveyor systems enable changes of direction to be made without disrupting the production flow in situations where it is not possible to set up a straight production line.
The main advantages are as follows:
- It ensures that the production area is used more efficiently.
- It does not interrupt the flow of goods.
- It creates an automatic transition between lines.
- It reduces the need for operator intervention.
- It increases production capacity.
- It ensures product safety.
- It integrates easily into existing production lines.
On Which Production Lines Are Rotary Conveyor Systems Used?
Food Production Lines
The food industry is one of the sectors where rotary conveyor systems are most commonly used.
Areas of application:
- Biscuit production
- Cake and biscuit production
- Chocolate production
- Confectionery production
- Ready-made food packaging
- Frozen food production
These systems ensure that products are transported systematically between the cooking, cooling, quality control and packaging stations.
Bakery Production Facilities
In the production of bread, buns, simit, croissants and similar products, a change of direction is required between different processes.
Thanks to rotary conveyor systems:
- Fresh from the oven
- Cooling line
- Packaging line
- Automatic feeding system
can be connected to one another without any problems.
Flowpack Packaging Lines
In flow-pack packaging machines, it is of the utmost importance that products move in a single row and in the correct position.
Rotary conveyor systems;
- It makes product alignment easier.
- It ensures a steady flow of products to the packaging machine.
- It operates in full synchronisation with the feeding systems.
- It increases line capacity.
For this reason, it is frequently chosen amongst flow-pack packaging line conveyor systems.
Cosmetics Production Lines
Rotary conveyor systems are used to link the various production stations in the manufacture of soap, wet wipes, face masks, cosmetic sets and personal care products.
As a result:
- The products are transported without being damaged.
- Alignment is carried out prior to packaging.
- The production flow continues uninterrupted.
Medical Production Lines
In facilities where sterile products are manufactured, products must be handled with minimal human contact.
Rotary conveyor systems:
- It supports a hygienic production process.
- It works in conjunction with automatic feeding systems.
- It facilitates the transfer of products to sterile packaging lines.
Chemical and Industrial Production Lines
Rotary conveyor systems are also widely used in the production of chemical products, tablets, industrial consumables and small parts.
In particular:
- Product guidance
- Line merging
- Switching between production stations
plays an important role in these processes.
Space-Saving with Rotary Conveyor Systems
One of the biggest problems at many production facilities is limited factory space.
Thanks to rotary conveyor systems:
- U-shaped production lines can be set up.
- L-shaped production layouts can be created.
- The production area could be used more efficiently.
- Space can be made available for new machinery investments.
For this reason, it is the preferred choice not only for new factory investments but also for the modernisation of existing facilities.
Integration with Automatic Feeding Systems
Rotary conveyors work in conjunction with automatic feeding systems to ensure that products move at the correct speed and in the correct position.
Thanks to this integration:
- Product jams are reduced.
- Line positions are reduced to a minimum.
- The need for manual handling is eliminated.
- Production standards are maintained.
The feeding systems developed by Arpack Makine are fully compatible with rotary conveyor solutions that can be customised for different product types.
Its Contributions to Production Efficiency
A well-designed rotary conveyor system offers businesses significant advantages:
Uninterrupted Production
The flow of products continues uninterrupted.
Faster Packaging
A steady supply of products is ensured for the flow-pack packaging machines.
Less Labour
The need for manual handling of goods is reduced.
Product Safety
The products change direction in a controlled manner, reducing the risk of deformation.
Flexible Production Line
New machines or production stations can be easily integrated into the existing line.
Integrated Conveyor Solutions with Arpack Machinery
At Arpack Makine, we do not merely manufacture conveyors; we develop integrated automation solutions that optimise production processes.
Developed as part of our role as a manufacturer:
- Rotary conveyor systems
- Food conveyor belts
- Automatic feeding systems
- Flowpack packaging machines
Our projects are designed in accordance with our customers’ production capacity, product specifications and factory layout plans.
By managing all processes—from installation to commissioning, and from automation to technical support—under one roof, we create long-lasting, high-performance production lines.
Rotary conveyor systems are critical automation solutions that direct the flow of products on modern production lines, optimise space utilisation and ensure uninterrupted production processes. Used in food, bakery, cosmetics, medical, chemical and industrial production lines, these systems significantly increase production efficiency, particularly when integrated with automatic feeding systems and flow-pack packaging machines.
As Arpack Makine, the rotary conveyor systems we have developed as a manufacturer offer sustainable solutions that speed up businesses’ production processes, safeguard product safety and adapt to future increases in capacity.
