We produce durable, efficient, and innovative machines.
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Esenyurt / İstanbul
Manufacture of Modular Belt Conveyors
Conveyor systems are of critical importance for businesses seeking to ensure efficiency, hygiene and an uninterrupted flow of products on production lines. Modular belt conveyor manufacturing, which is widely used particularly in the food, packaging, logistics and industrial production sectors, offers businesses flexible, robust and long-lasting transport solutions. These systems, which can be custom-designed for specific production lines, adapt to different product types, thereby helping to optimise operational processes.
At our production facility based in Esenyurt, Istanbul, we carry out bespoke projects for a wide range of sectors, specialising in conveyor systems, transport lines and industrial automation solutions. We provide production, installation and technical support services to companies operating in the food, packaging, logistics, cosmetics, medical and hardware sectors throughout Turkey.
What is a Modular Belt Conveyor?
Modular belt conveyors are transport systems comprising modules made from interlocking plastic or specially engineered materials. Unlike traditional PVC or rubber belts, their modular design offers easy maintenance, rapid replacement of parts and high standards of hygiene.
Industrial modular belt conveyor systems, in particular, are frequently chosen for continuously operating production lines due to their durability and ease of use.
How Does a Modular Belt Conveyor Work?
The system transfers the kinetic energy it receives from the motor and drive mechanism to the modular belt. The modules on the belt form a chain-like structure, enabling the products to be transported along a specified route.
Thanks to this system:
- Products are transported under controlled conditions
- Production continues uninterrupted
- Operator-related errors are reduced
- Integration with automation systems is provided
Modular belt conveyor solutions, particularly for automated production lines, help to achieve high efficiency.
How Are Modular Belt Conveyors Manufactured?
A professional modular belt conveyor manufacturing process begins with an analysis of the business’s requirements.
1. Needs Analysis
In the first stage, the following criteria are assessed:
- Product type
- Product weight
- Line length
- Production capacity
- Working environment
- Hygiene requirements
The system’s technical infrastructure is determined on the basis of this information.
2. Conveyor Design
In accordance with the structure of the production line:
- Line width
- Tape type
- Turning points
- Angles of inclination
- Load capacity
is planned.
3. Chassis and Body Production
The conveyor body can be manufactured from different materials depending on its intended use.
- Stainless steel
- Carbon steel
- Aluminium profile
Stainless steel is generally the preferred choice in the food industry.
4. Modular Belt Assembly
The selected modular belt system is mounted on the chassis and integrated with the drive systems.
5. Automation Integration
In modern conveyor systems;
- PLC systems
- Sensors
- Speed control units
- Product tracking systems
By integrating it, the efficiency of the production line is increased.
The Advantages of Modular Belt Conveyors
Easy Cleaning and Hygiene
Modular belts are easy to clean thanks to their removable design.
For this reason, modular belt conveyor systems are widely used, particularly in the food industry.
Quick Part Replacement
Instead of replacing the entire damaged section, only the relevant module can be replaced.
Long-lasting use
Modular belts are highly resistant to wear and impact.
Flexible Design Options
- Straight lines
- Recirculating systems
- Inclined conveyor lines
can be adapted to different applications such as these.
Low Maintenance Costs
Operating costs are reduced thanks to easy maintenance and replacement of parts.
In Which Sectors Are Modular Belt Conveyors Used?
Food Sector
It is one of the most common areas of use due to hygiene requirements.
- Biscuit production
- Confectionery and Turkish delight production
- Nut processing plants
- Frozen food production
- Milk and dairy product processing plants
The Packaging and Packing Sector
- Flowpack machines
- Vertical packaging systems
- Doypack production lines
- Automatic packaging lines
Logistics and Warehousing
- Parcel handling systems
- Order fulfilment lines
- Product separation systems
Hardware and Industrial Manufacturing
- Screws and fasteners
- Plastic parts
- Industrial components
- Automotive aftermarket products
Modular Tape or PVC Tape?
This is one of the questions frequently asked by businesses planning to invest in conveyor systems.
Advantages of Modular Conveyor Belts
- It is more durable
- Hygiene standards are high
- Easy to clean
- Modular and repairable
Advantages of PVC Tape
- The initial investment cost is lower
- It is sufficient for simple applications
However, on busy production lines, modular belt conveyor systems stand out as a more advantageous investment in the long term.
What Should You Look Out for When Choosing a Modular Belt Conveyor?
The following criteria should be assessed to ensure the correct system is selected:
- Product type
- Product weight
- Load capacity
- Line length
- Working environment
- Cleaning requirements
- Automation integration
In particular, the modular belt conveyor design, tailored specifically to the production line, ensures maximum efficiency is achieved.
Industry 4.0 and Modular Conveyor Systems
In modern production facilities, modular conveyor systems no longer serve merely as a means of transport.
In new-generation systems:
- Sensor-based monitoring
- Automatic speed control
- Collection of production data
- Fault prediction systems
- Remote access and control
features such as these are used.
As a result, production processes are becoming more efficient and sustainable.
Modular Belt Conveyor Manufacturing with Arpack Machinery
The manufacture of modular belt conveyors is a significant investment that speeds up businesses’ production processes, raises hygiene standards and delivers long-term cost savings. At Arpack Makine, we design and manufacture modular belt conveyor systems, in-house transport lines and automated packaging line solutions tailored to your business’s specific needs.
At our production facility in Esenyurt, Istanbul, we develop projects for the food, packaging, logistics, cosmetics, medical, hardware and industrial manufacturing sectors. We provide production, installation and delivery services not only to Istanbul and Esenyurt, but to all cities across Turkey.
To find out more about efficient, long-lasting modular belt conveyor systems tailored to your production line, please get in touch with the expert team at Arpack Makine.
